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| Cavalier Problem Diagnosis Got a problem you can't fix? We can help. |
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#1 | |
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AF Newbie
Join Date: Oct 2008
Location: hermiston, Oregon
Posts: 3
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belt tensioer came loose and unsprung. Please help
ok my belt tensioner bolt came loose and made the tensioner spring unspring. I used a wire with a looped end to hook the springs hooked end and pulled it into place but now I cant get the bolt tightened because there is no room between the frame rail and the popped out front of the tensioner. what do I do? try to get a wrench in there or buy a whole new tensioner and is it possible to replace the tensioner with the engine in the car? please help. thanx, marc e-mail [email protected]
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#2 | |
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AF Enthusiast
Join Date: May 2005
Location: Snow Hill, North Carolina
Posts: 690
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Re: belt tensioer came loose and unsprung. Please help
When you take the belt off the tensioner arm with the pulley is supposed to 'hang' free, until you put the belt back on.
You're saying this is NOT what you have going on??? |
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#3 | |
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AF Enthusiast
Join Date: Dec 2004
Location: Shellsburg, Iowa
Posts: 3,218
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Re: belt tensioer came loose and unsprung. Please help
Not to sound like a smart-ass here, but are you asking if you should replace the broken tensioner or try to fix it? Just buy a new one.
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'04 Cavalier coupe M/T 2.2 Ecotec Supercharged 14 PSI boost, charge air cooler, 42# injectors Tuned with HP Tuners Poly engine/trans/control arm bushings Self built and self programmed progressive methanol injection system |
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#4 | |
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AF Newbie
Join Date: Mar 2010
Location: Corpus Christi, Texas
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Re: belt tensioer came loose and unsprung. Please help
The bolt isn't loose, the tensioner is broken.
Try this... You will need a 3/8 belt tensioner tool or a two foot piece of wood. A new tensioner. a 15mm open/box end wrench, stubby preferred. a 15mm socket and ratchet a small socket set a jack, floor or stock a lug wrench a jack stand a friend (for 5 minutes) If you have the cash, this is a good time to replace the belt. Open hood, apply emergency brake If the belt isn't already off, push down on the tensioner with the stick or tensioner tool and slip the belt off of either the tensioner or the dummy wheel in the center of the engine Raise vehicle from the front of the passenger door's jack slot until RF tire is almost off ground Loosen lug nuts slightly raise tire off ground Support frame up front with jack stand, do not block engine pully access Remove tire and center access panel in wheel well (three small screws on the right and some larger ones supporting the brake line cable) Wiggle the panel out of of the brake line and it should drop out only supported by the front valence fastener. Lower your jack or use a 2nd one and jack up to the engine support bar running just in front of the flywheel pully on the front of the engine. Up under the hood, remove the two motor mount bolts on the top front of the engine with a 15mm socket going back and forth alternately between the two (yes, the obvious easy to get to bolts). Start lowering the engine with the jack until it bottoms out (note: make sure the alternator or anything else doesn't get hung up on the way down). Now look in the wheel well and there is the tensioner. Unfortunately the bolt is still slightly obscured so use a 15mm box end to break it loose and the open end to remove it the rest of the way. Lots of threads so keep going. Tensioner falls off. Put bolt in new tensioner and install getting the guide pin lined up. Raise the engine back up to within 1/2 inch of the mount plate taking care not to get hung up on the way up. (the engine is flopping loose and easily manipulated). Line up the motor mount bolts and hand start them and tighten them up alternately. Have a friend hold the tensioner down with a stick or tensioner tool while you reinstall the belt (route it and install it on the dummy wheel last). There is a diagram on the top front of the hood, I recommend drawing it on paper so it can be oriented during installation. Install wheel well access panel and tire, lower car and tighten lug nuts. If the car was overheated because the belt came loose during tensioner failure, replace lost coolant and change the oil (heat breakdown). |
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#5 | |
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AF Newbie
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Re: belt tensioer came loose and unsprung. Please help
Ya, your going to need to replace it. It's an easy fix. Looks like the procedure has been posted above.
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