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  #1  
Old 10-06-2006, 08:27 PM
nates6969 nates6969 is offline
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NEED HELP FAST! Leaking Fuel Filter

So I was changing my fuel filter the other day and when I fired up the car, the bottom line of the fuel filter was leaking really bad. So I tightened up the flare nut as tight as I could but no success. Now when I got the filter it came with the 2 large crush washers for the banjo bolt and one other small one. However I didnt install the small washer. I figured since it was a flare nut, it didnt need it. Figured it was for another car the filter also fit. I was also afraid of it messing up the taper on the filter side. Does this crush washer need to be in there, between the filter and the flare nut? Im in a major bind here seeing as I need to get to work by 11 am tomorrow!

Thanks in advance guys!!
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  #2  
Old 10-06-2006, 08:32 PM
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Re: NEED HELP FAST! Leaking Fuel Filter

When they include crush washers its always for a good reason dude. You need them, simple as that. lol
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Old 10-06-2006, 09:08 PM
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Re: NEED HELP FAST! Leaking Fuel Filter

haha ya thats what I was thinking but it doesnt make sense! why would a flat washer be instert betweed to tapered fittings. It just seems like a good way to deform the flared fitting on the filter. Have you ever changed one yourself?
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Car: used to be a 91 N/T Auto
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stock Tsi setup except n/t 9:1 internals
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Old 10-06-2006, 09:14 PM
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Re: NEED HELP FAST! Leaking Fuel Filter

Yeah they wouldn't waste there time in putting the washer in there if you didn't need it.
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Old 10-06-2006, 09:20 PM
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Re: NEED HELP FAST! Leaking Fuel Filter

Wait a minute... you don't need a washer in tapered fittings... Both ends of the filter aren't tapered are they? Its been way too long since I changed mine and I forget.
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Old 10-06-2006, 09:37 PM
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Re: NEED HELP FAST! Leaking Fuel Filter

ya only the bottom has a tapered fitting but the crush washer looks like it has the same diameter opening as the fuel feed line. I just dont want to put it in and ruin the taper on both the fuel line and the filter
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Car: used to be a 91 N/T Auto
now a 91 Turbo 5 speed
stock Tsi setup except n/t 9:1 internals
9 psi low/ 12 psi high
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Old 10-06-2006, 09:43 PM
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Re: NEED HELP FAST! Leaking Fuel Filter

Threads didn't get cross threaded in the taper did they? Or somethin in there. Thats the only way it could be leakin... That or you need a real man there to tighten it down. lol
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Old 10-06-2006, 09:44 PM
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Re: NEED HELP FAST! Leaking Fuel Filter

Ya know... The more I think about it the more I am wanting to say that a crush washer was in the very bottom of the taper... But I can't remember for sure... Is the little one small enough to fit in there like that?
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Old 10-06-2006, 09:53 PM
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Re: NEED HELP FAST! Leaking Fuel Filter

Im pretty sure it would fit in there and to and to answer your question, the threads are in great shape. I guess I can give it a try, I just wanted to verify it before I messed any fittings up. That fuel line is in one nassssty place to be reflaring a line
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now a 91 Turbo 5 speed
stock Tsi setup except n/t 9:1 internals
9 psi low/ 12 psi high
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  #10  
Old 10-06-2006, 10:26 PM
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Re: NEED HELP FAST! Leaking Fuel Filter

Yeah, I've had enough frustrations with reflaring brake lines lately. I sure would hate to have to do that fuel line there... I'd try the crush washer in there then. It can't make the leak any worse than it already is. lol
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  • 92 Firebird sold
  • 97 Talon TSI AWD sold
  • 05 Cobalt LS sold
  • 02 Tahoe LT sold
  • 06 Cadillac STS4 AWD sold
  • 03 Corvette Z06
  • 14 Silverado 1500
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  #11  
Old 10-07-2006, 07:15 PM
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ANSWER TO Leaking Fuel Filter

Alright guys heres the answer for all those that one day may have the same problem.

The small crush washer, when installed between the fuel filter and the lower flared line, extremely INCREASES the leak! In fact trying to put it in there in the first place is a major challenge! in fact it just wound up getting shifted in the flare and in turn, bent to hell.

However I went back to the parts store today to see if I was missing something and sure enough there was supposed to be a small rubber gasket with my filter. However both mine and my buddys didnt have it (same filter but both purchased at different stores). Talk about horrible quality control! So I grabbed the gasket and through it in, problem solved!

Now that that's over I hope to never change a fuel filter again! such a headache
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Car: used to be a 91 N/T Auto
now a 91 Turbo 5 speed
stock Tsi setup except n/t 9:1 internals
9 psi low/ 12 psi high
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  #12  
Old 10-08-2006, 02:13 AM
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Re: NEED HELP FAST! Leaking Fuel Filter

Nice, at least you solved the problem though.
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  • 92 Firebird sold
  • 97 Talon TSI AWD sold
  • 05 Cobalt LS sold
  • 02 Tahoe LT sold
  • 06 Cadillac STS4 AWD sold
  • 03 Corvette Z06
  • 14 Silverado 1500
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