Okay,
One week ago today I cleaned my EGR valve because I had these codes: P1404 -EGR Valve Stuck Closed, and P0405 - EGR Sensor Circuit Low. After cleaning the unit I installed it and reset the code by leaving the negative terminal for 15 minutes. The codes did not return until Thursday (about 300 miles later). I went to autozone and sure enough it was the same codes I had before. I decided to tackle this project again this weekend. I removed the EGR valve and gave it a more in depth cleaning. I sprayed a whole bunch of intake cleaner into the big whole in the EGR valve and continuesly pressed and release the pintle removing any buildup that was within the valve. I cleaned until no more residue and carbon was present and waited 20 minutes before putting the negative battery terminal to the battery. As soon as I did the and started up the car the CEL came on immediately. I went back to autozone to verify the code and sure enough it was the same codes.
No based on the codes, P1404 -EGR Valve Stuck Closed, and P0405 - EGR Sensor Circuit Low, it sounds like it is not a mechanical part of the EGR valve that may be cleaned. It sounds like it is the electrical portion of this. Upon searching the forum I ran across a link finding someone with the same problem who cut into this EGR valve and cleaned the contacts on the "stamp-sized" electrical board. This person even had to resolder a section because corrosion withered away part of a trace or electrical contact. This is something that I can do, but has anyone gone this far? I am planning on selling this vehicle (1998 Passport) withen a few months to get a newer car so It might not make sense more me to shell out a 100 or so dollars to replace the EGR valve when I could attempt to salvage the one that is there.
Let me know what you guys think I should do; Thank you.