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Re: Car Idling Rough and Turning off Sometimes at Stop Light
I'm sorry that your post didn't get any response sooner. I had to replace my calallytic converter too, but I saw different symptoms.
In my case, when I removed the converter I could see down to the first ceramic unit and it was clearly melted. This can happen if the mixture sends a lot of unburnt hydrocarbon into the cat. I believe it happened to me because of a faulty valve timing solenoid.
My symptoms before replacing the cat was that for a long time I had a code indicating a problem with the VVT solenoid. I didn't replace it because the only issue was that the engine didn't idle well at stoplights. Sometimes it would stall but most of the time the engine RPM would repeatedly surge.
Later, I noticed a big drop off of power from the engine. Basically my acceleration was sluggish, but I compensated by staying in lower gears (I have a manual) when accelerating. I mainly noticed it when cruising at highway speed and needing to down shift to make even smaller hills.
To diagnose, I removed the upstream O2 sensor and put a pressure gauge in the hole. It didn't look very high when I ran the published test, maybe less than 1 psi, but if I revved the engine I saw large pressure spikes. Then I removed the cat and looked into the inlet flange and saw the melted ceramic.
I believe my problem came from the unresolved VVT solenoid, so that was also repaired. This occurred several years ago and I have not seen any issues since.
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