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12-22-2012, 11:47 PM | #1 | |
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P0340 on a 95 Windstar 3.8L - Camshaft Position Sensor
I'm getting P0340 and I went to go replace the CPS tonight on my 95 3.8L and I removed the coil pack because it looked like I'd be able to easily remove the CPS by taking that off. Once I got the coil pack off, it didn't seem as easy to remove the CPS as I thought.
Anyway, do I have to remove the alternator to get to this sensor? If so, I've never been able to remove the belt without pulling the passenger wheel off and turning the tensioner back far enough to remove the belt. Can anyone confirm removing the belt from up top on the 95 and what wrench or socket wrench do you use to get the the tensioner bent back far enough to remove the belt? If I could do it this way, removing the alternator would be so much easier to get to the CPS. Is the size of the bolts on the CPS 5.5mm ?
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1995 3.0L 3000GT NA FWD ATX - ProwlerGT on 3si.org 1995 3.8L Ford Windstar GL -------------------------------------------------------------------------- "I drive the newest 1995 Ford Windstar anywhere..... when its not broken." |
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12-24-2012, 09:49 AM | #2 | |
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Re: P0340 on a 95 Windstar 3.8L - Camshaft Position Sensor
I understand the '95 had a unique engine. The location of the cam pos sensor may have been different. The front cover was somewhat different to later models ... the location of the belt-driven devices got moved around a bit. Even more relocations were made between '98 and '99.
I can tell you where the devices are on the '99, but you had best refer to a Haynes, or the like, for better info on your engine. On the '99, the cam position sensor is triggered by the "sychronizer" assembly which sticks down thru the front cover. Therefore the sensor is located near the top-front of the engine. The belt does not have to come off to service it ... but it is a bit covered by power steering lines, etc. On the '99, the crank position sensor is "behind" (on the engine RH side) down near the crank wheel. You can hardly see it from above. Having the belt off does make for easier access. |
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12-24-2012, 12:42 PM | #3 | |
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Re: P0340 on a 95 Windstar 3.8L - Camshaft Position Sensor
Camshaft position sensor 'should' be at the passenger side end of the engine.
It should be on top of the engine....close to, the belt. I am only familiar with the '96 version, but I have to think that it would be located in pretty much the same location on the '95. It is held in place on top of the syncro by 2 small bolts. There is no adjustment.....you remove the 2 small bolts on top of the sensor and unplug the electrical connector, installation is the reverse of removal. Here is a link to where it is on the '96 3.8L. In this case, it is kind of buried under the IMRC vaccum lines, which the '95 does not have. http://www.flickr.com/photos/4157486...57632198092975
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Moderator for Ford Windstar room only Links to my pictures, intended as an aid, not a replacement for, a good repair manual. 1996 3.8L Windstar http://www.flickr.com/photos/4157486...092975/detail/ 2003 Toyota Sienna pictures (not much there yet) http://www.flickr.com/photos/4157486...781661/detail/ |
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12-24-2012, 02:28 PM | #4 | |
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Re: P0340 on a 95 Windstar 3.8L - Camshaft Position Sensor
Hopefully this will help you. This is from autozone.com repair guides:
Fig. Fig. 3: Camshaft position sensor alignment-3.8L engine Fig. Fig. 4: Camshaft position sensor components Fig. Fig. 5: The CMP sensor is attached to the fuel charging wiring harness with a three-terminal connector Fig. Fig. 6: It is extremely important to matchmark the position of the CMP sensor to the engine Fig. Fig. 7: If the sensor and housing are to be removed as an assembly, loosen the housing retaining bolt ... Fig. Fig. 8: ... then remove the housing with the sensor and oil pump intermediate shaft
To install: When replacing the CMP housing with a new housing, the replacement should contain a plastic locator cover tool. If the plastic cover tool is missing, a special service tool must be obtained prior to installation of the replacement sensor. Failure to follow this procedure will result in improper camshaft position sensor alignment. This will result in the ignition system and fuel system being out of time with the engine and possibly cause severe engine damage.
CAUTION If the CMP sensor electrical connector is not positioned properly, do not reposition the connector by rotating the CMP sensor housing. This will result in improper camshaft position sensor alignment. This will result in the ignition system and fuel system being out of time with the engine and possibly cause severe engine damage. Remove the CMP housing and repeat installation.
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12-24-2012, 09:16 PM | #5 | |
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Re: P0340 on a 95 Windstar 3.8L - Camshaft Position Sensor
That is one of the most confusing drawings I've ever seen. I've serviced/removed/replaced the synchronizer several times successfully. I, to this day, cannot make any sense of that "view A"!
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12-25-2012, 09:50 AM | #6 | |
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Re: P0340 on a 95 Windstar 3.8L - Camshaft Position Sensor
The SENSOR is easy to replace......the syncro is more complicated and easy to mess up.
The key to the sensor replacement is to ONLY remove the 2 bolts on top of the sensor and the electrical connection. Then.....just make sure that the electrical connector is on the same side.....it will be in the correct position....no way to mess that up unless you try to put it on 180 degrees wrong....with the electrical connection on the opposite side. On the '96 through '98 years, it is hard to get a good photo of it because it is buried in there with the IMRC vaccum lines. My old camera would always focus in on those and the sensor would be blurry. I did a bit of working with my newer camera and was able to get a clear picture of the sensor. The '95 model year did not have the IMRC system, so it should be easier to see. But the bottom line......once you purchase the correct sensor replacement part, the repair is super easy....and the part is not expensive.
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Moderator for Ford Windstar room only Links to my pictures, intended as an aid, not a replacement for, a good repair manual. 1996 3.8L Windstar http://www.flickr.com/photos/4157486...092975/detail/ 2003 Toyota Sienna pictures (not much there yet) http://www.flickr.com/photos/4157486...781661/detail/ |
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01-01-2013, 09:59 PM | #7 | |
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Re: P0340 on a 95 Windstar 3.8L - Camshaft Position Sensor
Gosh, I love you guys. I really do.
Well, just after I wrote the original post, I went to Sears one day during holiday gift rush and bought a serpentine belt removal tool... which is a very long slim bar that comes with a socket set and a crow's feet set and a slim extension bar if needed. One time before I had rented this from Autozone and all they gave me was the long bar and none of the accessories... and at the time I didn't know I'd need those accessories to use the tool. 1000's of times easier when you have this tool......... the SERPENTINE BELT REMOVAL TOOL........ the days of removing the passenger wheel are over..... I stuck the tool in there from above the engine bay, released the belt with ease, removed the alternator with ease... then remove the CPS with ease and put it all back together just as easily. Took it for a late night ride on the interstate and drove fine. Now the van starts up 90-95% of the time on the first try and the surging forward after starting it up is gone and the CEL is gone. I try to always come to post back after things are fixed because I see that most people don't. This is my way of giving back. I hope someone else finds this thread useful for their old van or other old Ford. Now it seems I have other problems... seems lately there have been new problems with the van almost every 2 weeks. Its been pretty difficult lately. I will post another thread.
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1995 3.0L 3000GT NA FWD ATX - ProwlerGT on 3si.org 1995 3.8L Ford Windstar GL -------------------------------------------------------------------------- "I drive the newest 1995 Ford Windstar anywhere..... when its not broken." |
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11-22-2013, 09:49 PM | #8 | |
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Re: P0340 on a 95 Windstar 3.8L - Camshaft Position Sensor
I had the same code for my 3.8 95 Windstar, camshaft position sensor A circuit. I replaced the camshaft position sensor (which is underneath the coil block, fairly easy) and when I tried to start the engine it still does not start. Any other options I could do. Thank you.
Last edited by mhillmst; 11-22-2013 at 10:20 PM. |
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camshaft , p0340 , position , sensor |
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