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  #1  
Old 01-10-2014, 05:03 PM
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broughy84 broughy84 is offline
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92 c2500 heater control problems

I have a 92 c2500 cheyenne. It's just a base model nothing special work truck with a 4.3 and 198k on it. The problem started yesterday after I replace a battery that the cold weather zapped.

Let me start out by saying the heater controls function fine. When I reconnected the battery, immediately my a/c clutch engaged. I started the truck and turn the heat/ac panel off and it disengaged. Not trusting it, I unplugged it, as I need my truck to start in the mornings to go to work! So I drive to the store last night and shut the truck off and the heat controls stay on as does the blower fan! I reached over and hit the power button and the fan and display went off. I didn't think a bunch about it.

Tonight on the way home from work it did it again. I drove around town then shut the truck off and it did it again. SO I pushed another button to see if it would switch vents and it shut off. I'm puzzled!

Has anyone ever had anything like this happen to them? I AM BAFFLED!!!
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2004 GMC Yukon XL -- 223,000 miles

1987 Jeep Comanche -- 116,000 miles


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Old 01-10-2014, 06:43 PM
777stickman 777stickman is offline
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Re: 92 c2500 heater control problems

Try disconnecting the NEG batt cable for 15-30 mins. Just a thought.
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Old 01-11-2014, 01:57 AM
Schurkey Schurkey is offline
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Re: 92 c2500 heater control problems

If the heater control in the dash is anything like the one in my '88 K1500, they seem to be cold-sensitive.

When I bought the truck, the heater control was so goofy I pulled it apart, and re-soldered the main connections. Many had cracked, they conducted intermittently. Re-flowing the solder made the system much more reliable.

When the ambient temperature is below freezing, I often have to push on the display to get it to light up and function. Yet another cracked solder connection, I suppose.
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Old 01-11-2014, 01:25 PM
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Re: 92 c2500 heater control problems

A little more information on this issue. This only seems to happen if I have the defroster on ( or the a/c ). I'm assuming since the air conditioning compressor is activating as soon as a connect the battery, my issue is a relay issue and it's back feeding power to the control cluster. SO, does anyone know where the a/c relay on this is?
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1997 Geo Prizm -- 301,000 miles
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2004 GMC Yukon XL -- 223,000 miles

1987 Jeep Comanche -- 116,000 miles


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Old 01-11-2014, 02:43 PM
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Re: 92 c2500 heater control problems

Found the issue. Checked for voltage at the relay behind the glove box. Terminal 87 ( going out to the ac system) had 12 V on it. So did the pressure switch on the condenser. So I tracked it in between the two. There is a 3 conductor plug in under the dash ( Red, Dk Grn. and Grn) This had melted between the red and the light green connector. Cut the connector out, wired it together and all is well. Thank you all for the help.
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1997 Geo Prizm -- 301,000 miles
2000 Honda Accord -- 225,000 miles
2004 GMC Yukon XL -- 223,000 miles

1987 Jeep Comanche -- 116,000 miles


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