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  #1  
Old 12-31-2008, 11:39 AM
earnhardtnut earnhardtnut is offline
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2004 yukon transfer case leak

I am currently working on a 2004 yukon with a transfer case leak. The fluid on the ground is blue, autotrak II fluid. The transfer case has small pin holes developing in it. Aside from replacing it, the only answer i had was to jb weld it. The case is magnizium or something like that and Im told cannot be welded. Can any one tell me why this is happening? I found something on line about a pump clip clearance problem rubbing a hole in the case, but I am not sure that is my problem, I have already fixed two holes. The transfer case is a new process 246, any help would be great!!! ( befor it imploads )
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Old 02-05-2009, 11:24 PM
curious"K" curious"K" is offline
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Re: 2004 yukon transfer case leak

I've had a similar problem. The leak was on the tail piece to the rear driveshaft. Apparently caused by an oscillating pump inside the case.
I had an after market pump stabiliser ring installed, rear bushing and seal replaced.
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