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Old 06-02-2014, 10:57 PM
Schurkey Schurkey is offline
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Oil Pressure Sending Unit--TBI V-8 dash gauge

The oil pressure sending unit that supplies signal for the 0--60 psi gauge on the dashboard of the TBI-era V-8 engines is a known "common-failure" part.

I had a spraying-oil type of failure which put the final nail in the coffin of my sending unit, which has been reading considerably higher pressure than it had any right to for a couple of years now. (The previous sending unit was replaced because it indicated too-low oil pressure)

My usual supplier is NAPA; and the sending unit which had just failed was a NAPA purchase back in about 2003 or so. When I tried to buy another replacement oil sending unit at NAPA, I discovered that the part they're currently selling does not fit my '88 K1500 5.7L. The diameter of the sending unit is so huge that the heat-shield has to be forced into place; but even worse is that the sender hits the engine block before it can be screwed-into the pipe-and-80-degree elbow arrangement that GM provides.

The original sender and heat-shield on left, and the too-large sender and NAPA part-numbered box on right:


Original sender and OEM eighty-degree pipe/elbow on left, too-large sender and 90-degree elbow/pipe that I tried to make work. (Failure--if it's far enough out from the block, it runs into the exhaust.)


Far as I can tell, NAPA (p/n OP6649) and O'Reiley's both catalog the wrong part number, and they don't fit. CarQuest catalogs a different part number (p/n 57013), and those fit reasonably well. I returned the NAPA sending unit, and installed the CarQuest sending unit.

(Edited: See post #3 for current part numbers)
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Last edited by Schurkey; 01-14-2018 at 06:15 PM.
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