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Old 01-21-2010, 03:43 PM   #13
12ringer74
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Join Date: Mar 2008
Location: Chattahoochee, Florida
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Re: Blend Door Actuator – 2000 Windstar

Had the same problem about a month back....
I used one of the multi-cutting tools from H.F. and cut out the hole similar to what Heater treater shows.....
I did not fork over the 120 bucks though... a piece of 1/2 aluminum tubing, some two part epoxy and a couple small pieces of fiberglass cloth, and voila..!!

I used a piece of plexi and some of the foil a/c tap to fill the hole.
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