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Old 05-13-2009, 09:51 PM
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J-Ri J-Ri is offline
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Re: 05 Cobalt fuel problem

If the plug did tighten, then the threads can either move freely or are already stripped, I'd just back it out and cross your fingers. I've done more spark plugs than I can count in aluminum heads, at first I thought the threads would pull out on half of them, but I havn't had a single one pull any out. The funny thing is, the only time I did have the threads pull out was on a cast iron head

I know what you're saying about aluminum, but it definitely has it's upsides too. A Cavalier with the cast iron 2.4l handles and rides worse than the same car with the 2.2 Ecotec. Not much, but it is noticeable if you really get going . You also have more HP to accelerate because you're not moving all that weight with you. The latest version of the 2.4 Quad4 makes 5 HP more than the 2.2 Ecotec, yet is slower.

Use anti-seize, change fluids on time, and use a torque wrench... pretty much all you need to do with aluminum.
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'04 Cavalier coupe M/T 2.2 Ecotec
Supercharged 14 PSI boost, charge air cooler, 42# injectors
Tuned with HP Tuners
Poly engine/trans/control arm bushings
Self built and self programmed progressive methanol injection system
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