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Old 01-27-2008, 08:02 PM   #4
jgattian
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Join Date: Dec 2005
Location: Ventura, California
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Re: 2000 windstar deep engine knock

I agree with road_rascal. I would check the upper air intake first. The top half is comprised of two pieces held in place by two plastic clips that shrink/warp over time and then the two parts rattle making a "knocking" sound. In my case, a 2001 Windstar, I just cleaned the two parts and glued them together with black sensor safe RTV silicone letting it cure for 24 hours before reassembly. I also did the isolator bolts, cleaned the ERG ports, etc. at the same time. No more "knocking" noise ater the fix which was 50,000 miles ago.
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