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I came up with a way to alter the connection/ fuse block and improve the size of the connection for that particular wire but I don't currently have a spare I can alter to the improved design.
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Hi MMM,
I would love to know what you did here as I want to fix this problem once and for all. I pulled the wire (white with black stripe and brown bands) out of the connecting harness as it is badly melted. I cleaned the corroded terminals. Can I take a 16 gauge wire with an in line 20 amp fuse straight from the battery to the headlight wire? And at the battery, do I attach directly to the post, or can I splice into another hot wire near the relay box? I'm not sure how this is usually done.
Thanks for any advice,
Jai