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Old 07-28-2007, 06:52 PM   #3
boodie
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Re: Broken torsion bar - '02 4WD Xterra

Quote:
Originally Posted by OffroadX
The real trick will be getting the bar ends out of the anchors, they rust in there something fierce.
Thanks for your reply, Brent!

Both broken ends popped right out; no heat or persuading needed. In fact, the splines still had factory grease on them. (I marked both ends of the bars and sockets with a steel scribe before removing anything. I also measured the free threads on the adjuster bolt before removing the nuts.)

The locknut on the adjustor bolt took most of the hour I spent getting the parts off. I sprayed all the nuts/bolts with oil last night, so it wasn't too bad. Lots of running the locknut up & down with the impact wrench, then the adjuster nut came right off.

Because of the way the bar broke, I was able to hoseclamp the two pieces together. I lined up all the scribe marks and put the two end sockets on the bar. I'll make up a 2x4 jig to hold the parts at the angle they were before they broke, so when I get the new bar I can get it somewhat near the correct angles.

The new bar, part # 54010-7Z000 Spring,front $57.12 + S/H: $9.95
, was just ordered from Nissanparts.cc.

Right now I'm trying to figure out a way to drive the X while I'm waiting...Maybe replace the shock with a steel strut, just to have it in case of an emergency...
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