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Old 05-31-2006, 06:45 PM
wiswind wiswind is offline
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Re: Front cover removal tips ?

The '95 also had more problems with the head gasket than the other years.
Front cover, aka timing cover, is a MAJOR repair job....and you will need to have a good repair manual....and follow the instructions.
Make sure to get all the bolts......I have seen mention of the one "behind the oil pump" that is easy to miss. If you try to remove the cover without taking ALL the bolts out.....you will break it.
Also, where thread sealant is called for......use it....or you will have leaks.

I would also buy the replacement gaskets from FORD as they have been improved.
The gaskets for the front cover are very inexpensive......but they are a LOT of work to change.

If you replace the head gaskets, I would also buy them from FORD......and you will need to replace the lower intake manifold gaskets as well.
Do NOT put any sealants onto the head gasket......it is to be "dry fitted".

I have NOT done the front cover gasket repair, so others may have tips for you.
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Links to my pictures, intended as an aid, not a replacement for, a good repair manual.
1996 3.8L Windstar
http://www.flickr.com/photos/4157486...092975/detail/
2003 Toyota Sienna pictures (not much there yet)
http://www.flickr.com/photos/4157486...781661/detail/
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