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If the line you think is bad such as frature or fray I could see there being a problem and if you have a fully equiped windstar you may have the wrong alt. The best way to check is to run a check on the system.. 14-15 volts should be going back to the battery not always true but anything lower than 12 its not getting it charge. as for the surge it possable its starving for amps..as the volts get to low to operate the system.. Advanced Auto or Autozone will do this for free or if you have a volt meter you can do it your self.
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