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Old 01-05-2005, 01:32 PM   #15
GMMerlin
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Join Date: Jul 2003
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Instructions

Ok I'll post these instructions....I'm doing this off the top of my head, but basically anything you see in the way of getting the lower intake off must be removed or moved..
you know the basics..drain the coolant, disconnect the negative battery cable
1. air duct
2. throttle cables and mounting bracket
3. coil assembly
4. T/B hoses
5. egr valve
6. upper intake
7. alternator and bracket
8. fuel rail
9. P/S pump
10. studs for coil assembly
11. heater pipe
12. valve covers
13. lower intake

you will need to loosen the rockers and remove the pushrods
This is important! keep the pushrods in order..the intake and exhaust are different lengths and if installed in the wrong position will cause immediate engine damage when the engine is started!
clean everything up and install new gaskets
reinstall the manifold and torque to specs
reinstall everything.
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