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Re: Extensive tests all check out. Still won't start reliably.
The first thing is to dump the Bosh plugs and go with AC/Delco
It sounds like you are loosing the dist ground. Check all the grounds on the engine block. Make sure they are clean and tight.
Also check the wiring for the dist for any nicks or cracks or breaks in the wiring. I would also get a complete new dist and see if that helps and if it does not help then you know the problem is in the wiring going to the dist.
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