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Re: Letter-templates
Try a scrapbooking store. My wife is into scrapbooking and she has tons of templates of different fonts. They're made of what appears to be Lexan or Plexiglass and you trace the letters out using an Xacto super fine-point blade, the ones that swivel at the tip. They also have letter/number punches that are easier but I doubt they're cost effective for modeling.
If I understand correctly, you want letters to appear as if they were carbon fiber?
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