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Sounds like the relay is getting stuck in the open position.
I'd try swapping the relays first. Have you tried calling hella and see what they say?
Coolerman is MAXC's resident wiring expert, not sure if he surfs this board so I'll post the link on the MAXC board.
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33x10.5 BFG KMs on AR-767|ARB Bumper|SR Skid Plates|EOE Sliderz|2" Body Lift|Custom Rear Tire Carrier & Bumper|
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