97 sunfire (2.4lt twin cam) serpentine route
roonie
06-27-2009, 02:11 PM
Does anyone have a diagram and knowledge of how to restring a 2.4lt twin cam serpentine belt. I have been fighting with this for a day now. I have checked to make sure I have the correct belt size etc. Just a real nightmare to say the least. The sticky on the 2.2lt is nothing close to the 2.4lt twin cam. Any help would be great.
rhandwor
06-27-2009, 03:38 PM
Its very common for a parts person to give you the wrong belt. Check the new belt against the belt you removed. A lot of belt boxes have a diagram.
J-Ri
06-28-2009, 12:18 AM
I don't have one anymore, but I'm 90% sure it's basically a backwards "L", with a tensioner on the inside of the corner and the A/C compressor on the outside. So starting at the crank and going clockwise, it goes under the tensioner, around the alternator, straight down to the A/C compressor, and then back to the crank.
If you've got the right routing, the few I've done have been a very tight fit. So tight that I had to get a helper to help me force it over a few times. It's the right belt (assuming it is the right belt :)), just takes lots of forcing to get it on. The first one I ever did, I ordered several different brands of belts from a couple parts stores. They were all the same and I finally got one on. One thing I've found helps a lot is to get the belt on the 'leading' side of the pulley and have someone rotate the engine by hand.
If you've got the right routing, the few I've done have been a very tight fit. So tight that I had to get a helper to help me force it over a few times. It's the right belt (assuming it is the right belt :)), just takes lots of forcing to get it on. The first one I ever did, I ordered several different brands of belts from a couple parts stores. They were all the same and I finally got one on. One thing I've found helps a lot is to get the belt on the 'leading' side of the pulley and have someone rotate the engine by hand.
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