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i need help replacing my thermostat on my '89


carmenleila
10-17-2004, 09:21 PM
Nothing I can find anywhere, online or in haynes guide says anything about the metal brackets/rods in the way of removing the thermostat housing. there is a metal bracket that is bolted to one of the thermostat bolts and immovable without removing another bracket and nut from a cylinder above and center. it was really difficlut to loosen the nut, but now that i have it loose, it appears to be holding together this other cylindrical thing which I have no idea what it is, it appears to be attached to the drive belt. the cylinder to which i am referring has the words "load" and linear" on it. Am I going to mess something up if I remove these nuts? any help or ideas would be appreciated.

carmenleila
10-18-2004, 02:12 PM
sorry, i figured it out, it's the drive belt tensioner. what a pain!

CD Smalley
10-18-2004, 08:59 PM
That sounds like the tensioner alright. Why are you removing that to get to the t-stat housing?

carmenleila
10-23-2004, 07:54 PM
I got it all fixed. I wish I didn't have to unboldt the tensioner, but it was a necessity to remove the thermostat housing-- it's braces were bolted to the top of one of the housing bolts.

carmenleila
10-24-2004, 04:25 PM
am i stupid? I opened up the housing to replace the thermostat, removed old gasket and sealant, replaced gasket, used blue rtv, but the seal didn't take, had a leak. So I went through it again, this time used the permatex gasket maker specifically for thermostats (grey), new gasket, waited 18 hours for it to cure before refilling rad, and I still have a bad seal! This is driving me crazy. Does anyone have any specific tips? It's a total pain in the but to get at on my '89, so this repeated sealing is irritating to say the least...

Aqua Angel
11-04-2004, 12:05 AM
Well, there is no way to get around it. we have to remove the tensioner "rod" belt in order to get easy access to the thermostat. as for the seal? i use the redish color one which is made for anti freeze / gasket sealant. works great for me on this end. no leaks

broughy84
11-06-2004, 05:50 PM
red rtv is what i ALWAYS use, but it's just a coloring, an rtv should work i think. make sure ALL surfaces are clean. last time i changed the thermostat in my truck I emery clothed the thermostat housing and the intake where it bolts to to make ABSOLUTE sure it would be a good seal.

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