overheating under load
89k5
09-16-2004, 11:43 AM
Have 89 k5, 350 TBI, 700R4, Overheating when going up local logging roads. Not showing any codes, runs all day in traffic with no problem. I have Flowkooler water pump, griffin aluminum radiator, accel ignition box, Holley throttle body, 8mm wires, new plugs, new cap, new hoses, new plugs, cleanable air filter, underhood welder, Kilby aircompressor in place of a/c pump, and am unable to use my baby for what I engineered her for? Timing is adjusted for new ignition per specs. Now what do I do? Could it be the head gasket? Block, body, and some of the frame is stock, ALL else modified. Problem started recently, after mods it ran great for about 6 months, now broken!
Rick Norwood
09-16-2004, 02:49 PM
Assuming that your cooling system is clean and full of coolant, is the new radiator large enough for the truck?
Do you have an external Tranny cooler?
When you installed the new Radiator, did you put the Fan Shroud back on?
Does the forward edge of the fan blades just reach under the lip of the fan shroud?
What about the fan clutch, do you see any evidence of oil leaks or looseness/wobble in it?
Do you have an external Tranny cooler?
When you installed the new Radiator, did you put the Fan Shroud back on?
Does the forward edge of the fan blades just reach under the lip of the fan shroud?
What about the fan clutch, do you see any evidence of oil leaks or looseness/wobble in it?
BlazerLT
09-16-2004, 04:54 PM
Have 89 k5, 350 TBI, 700R4, Overheating when going up local logging roads. Not showing any codes, runs all day in traffic with no problem. I have Flowkooler water pump, griffin aluminum radiator, accel ignition box, Holley throttle body, 8mm wires, new plugs, new cap, new hoses, new plugs, cleanable air filter, underhood welder, Kilby aircompressor in place of a/c pump, and am unable to use my baby for what I engineered her for? Timing is adjusted for new ignition per specs. Now what do I do? Could it be the head gasket? Block, body, and some of the frame is stock, ALL else modified. Problem started recently, after mods it ran great for about 6 months, now broken!
New rad cap lately?
New rad cap lately?
89k5
09-17-2004, 01:19 AM
Thanks for reply Rick Norwood. Yes, the radiator is large enough for the truck. I went to Electric fans for cooling with in cab control, no auto switches to fail, if it warms up flip the switch, they work. I did reinstall the fan shroud as well. The factory tranny cooler is in the side of the factory radiator, I didn't want that. The tranny is now cooled by a stand alone BE COOL two circuit cooler with its own fan, temp. gauge, and in cab control, the second circuit cools the engine oil.
BlazerLT
09-17-2004, 01:33 AM
I don't think your electric fan is cutting it then.
It is not putting the volume out.
It is not putting the volume out.
RexNfx400
09-17-2004, 01:35 AM
How about if you keep the RPMs up like have it in manual 2nd or something? Run in 4 low with front unlocked? Theres a tool used to detect exhaust gases in the coolent(works good too)
Maybe too much coolent flow(no t-stat)? or obvious, not enough water flow. Temp gage incorrect? Just a few Ideas...
Maybe too much coolent flow(no t-stat)? or obvious, not enough water flow. Temp gage incorrect? Just a few Ideas...
Rick Norwood
09-17-2004, 09:48 AM
How big is the radiator? Is it 3 rows wide? 4 rows? If we are to assume that all of the components are in good working order and that you have no problems with overheating on the street, I have to think that you have either insufficient cooling capacity in the radiator, or like BlazerLT says, your electric fans are not moving enough air through the radiator core under the high temp conditions. Are there higher RPM fans available? How many blades are on the actual fan? 4? 6? 8? Maybe you could replace the fan with one that has more blades. Going back to the Radiator, if it is under capacity, (which I kinda doubt) it's R&R time.
Mikado14
09-17-2004, 10:41 AM
First off, all you say is overheating. The more demand for horsepower from any engine, the more heat will be created. You say you are driving up logging roads. Have you done this in the 6 months prior to this problem? Standing in traffic, depending upon the ambient temp and humidity may not be a good comparison.
What is the temp (engine) in traffic?
What is the temp (engine) when you are overheating? Are we talking steam coming out? Are we talking 195 in traffic but it is going to 220 on the logging road?
Could you be a little more specific?
What is the temp (engine) in traffic?
What is the temp (engine) when you are overheating? Are we talking steam coming out? Are we talking 195 in traffic but it is going to 220 on the logging road?
Could you be a little more specific?
89k5
09-17-2004, 10:27 PM
The radiator is two core, however each is 1.5" thick, big as the factory four core. The fan is four blade, 16", with aluminum blades from Summit, flows about 2800 cfm if I remember correctly. The temps are about 150 to 180 in traffic with fan on, over 25 mph don't need the fan. When heading to the hills, all is fine until it gets steep and the load increases. If I don't stop to let it cool at about 210 deg. it WILL boil over. So every mile or two I have to stop. The neat part is I'm not losing coolant! I pressure tested the system and the cap, it will hold pressure, unable to locate any leaks. After I completed the upgrades, it ran beautifully with no overheating problems, for about six months. Then one time going up with a buddy and boom, overheating. At first it wasn't too bad but noticable, just progressively got worse until now I am unable to go up ANY steep, long hills! I tried a new cap just for giggles and no change. I checked the hoses for any soft spots when it was warm, none. I can feel the difference in temp from the input to discharge side of the radiator, and it's substantial, so I know it's doing it's job. My thought are going to a head gasket problem, however it's only under load. So I came here to the Forum for more wisdom and ideas or thoughts. BTW what tool is used to check for coolant in the exhaust?
BlazerLT
09-18-2004, 09:17 AM
210 degrees and it will boil over?
You sure you have a right measurement?
If that is true, you need to strengthen you coolant misture to 60/40 and put a new rad cap on rated at 15psi.
You sure you have a right measurement?
If that is true, you need to strengthen you coolant misture to 60/40 and put a new rad cap on rated at 15psi.
Mikado14
09-18-2004, 11:51 AM
Water boils at 212 degrees. The purpose of the radiator cap is to raise the temp that the water will boil at. A coolant system is pressurized for that purpose just as a steam boiler is pressurized. You will have super heated water. Super heated water is water that is still liquid above 212 degrees.
Now, if you are boiling over, or almost boiling over at 210, then either you need a new cap, change the mix, as BlazerLT mentioned, or you should be looking for an opening to the atmosphere. You mentioned that there is no loss of coolant.
Have you checked the seat for the cap?
What was the pressure rating of the current cap?
Have you checked your timing?
Do you have anti-collapse springs in your radiator hoses?
With all the mods you have done I would install the anti-collapse springs in the hoses. I have a 1969 Dodge Super Bee with a 383. I changed the hoses once and didn't put the springs in. I learned that one the hard way.
Now, if you are boiling over, or almost boiling over at 210, then either you need a new cap, change the mix, as BlazerLT mentioned, or you should be looking for an opening to the atmosphere. You mentioned that there is no loss of coolant.
Have you checked the seat for the cap?
What was the pressure rating of the current cap?
Have you checked your timing?
Do you have anti-collapse springs in your radiator hoses?
With all the mods you have done I would install the anti-collapse springs in the hoses. I have a 1969 Dodge Super Bee with a 383. I changed the hoses once and didn't put the springs in. I learned that one the hard way.
BlazerLT
09-18-2004, 01:45 PM
I think the coolant mixture is too light.
89k5
09-20-2004, 02:37 AM
The temp will go from 210 on up to the point it boils over if I don't let it cool. I understand the theory of pressure is temperature and the reason for the 16 pound rad. cap on the system. Yes the springs are in the hoses.
Rick Norwood
09-20-2004, 09:26 AM
I still think your problem is insufficient air moving through the Radiator. Is there anyway to put a higher capacity fan on the truck? I think 4 blades is too few.
You said you re-installed the shroud, I assume the leading edge of the fan blades is inside the shroud. Correct?
You said you re-installed the shroud, I assume the leading edge of the fan blades is inside the shroud. Correct?
Mikado14
09-20-2004, 10:18 AM
Did you ever drive this same road or route before and not have it boil over? or almost?
BlazerLT
09-20-2004, 11:06 AM
This sounds like:
1.) Poor Water Pump not pumping enough flow.
2.) Rad fan not pushing enough air or not set up properly to come on and stay on at tose temperatures. It shouls stay during those hot times.
3.) Coolant mixture is too weak.
1.) Poor Water Pump not pumping enough flow.
2.) Rad fan not pushing enough air or not set up properly to come on and stay on at tose temperatures. It shouls stay during those hot times.
3.) Coolant mixture is too weak.
89k5
09-20-2004, 11:40 PM
The shroud is against the radiator as stock, the electric fan is mounted to the radiator and the blades are about 1.5" from the fins. I have driven the road numerous times both before the mods and after with no problems. The temp never got above about 190-200.
BlazerLT
09-20-2004, 11:59 PM
Have you even checked anything liek the rad cap yet?
Rick Norwood
09-21-2004, 09:30 AM
So this is not an every time occurrance. You have made it up this hill/road without boiling over before, correct? Are you using Dex-cool or the green antifreeze? You might check to see if your thermostat isn't stuck partially open/closed.
slammed s10 87
09-23-2004, 01:09 AM
So this is not an every time occurrance. You have made it up this hill/road without boiling over before, correct? Are you using Dex-cool or the green antifreeze? You might check to see if your thermostat isn't stuck partially open/closed. check the thermostat?-lee
89k5
09-24-2004, 12:31 PM
I checked and reset the base timing, somehow it was advanced 20 degrees!!! I have'nt had the chance yet to try the hills, but maybe that was the problem, I HOPE! I plan on trying it this weekend and will see how it goes, then let you know the outcome. Thanks for all the input; MIKE.
BlazerLT
09-24-2004, 01:06 PM
Wow, wasn't it pinging and detonating before?
89k5
09-24-2004, 01:48 PM
Belive it or not, no, I don't know how or why yet. But it ran lean according to the plugs, as you said in the other thread.
BlazerLT
09-24-2004, 02:04 PM
Advancing the timing leans the combustion.
You had to have been hearing some pinging and detonation.
You had to have been hearing some pinging and detonation.
Butch Dennis
09-24-2004, 02:18 PM
Thanks for reply Rick Norwood. Yes, the radiator is large enough for the truck. I went to Electric fans for cooling with in cab control, no auto switches to fail, if it warms up flip the switch, they work. I did reinstall the fan shroud as well. The factory tranny cooler is in the side of the factory radiator, I didn't want that. The tranny is now cooled by a stand alone BE COOL two circuit cooler with its own fan, temp. gauge, and in cab control, the second circuit cools the engine oil.
You state you went to an electric fan and then reinstalled the fan shroud. Did you mount the electric fan right against the radiator with the speed clips or brackets and then put the shroud over it? Or did you possibly mount the fan at the exit/opening of the shroud? Does the electric fan have any type of shroud with it from the factory?
If the timing reset does not correct your predicament, look at the electric fan/shroud combo. It could be the shroud is blocking the cooling airflow at slow speeds. I don't recall seeing where you mentioned if this problem came anywhere near when the electric fan install occured.
I did see a post about coolant mixture mentioned. Hopefully, you are not running anymore than a 60% antifreeze mix to water. This can cause many problems including raising the freezing point and lowering the boiling point of the mix. This information used to be marked on the antifreeze bottles years ago. Most don't remember that water alone is a better conductor of heat than the mix. All the additives like corrosion inhibitors and water pump lube are part of the antifreeze solution and are vital to todays engines.
I have seen an engine that someone ran 100% antifreeze in and the gelatinlike mixture that resulted was horrible. The owner thought that if a little was good, a lot was better.
You state you went to an electric fan and then reinstalled the fan shroud. Did you mount the electric fan right against the radiator with the speed clips or brackets and then put the shroud over it? Or did you possibly mount the fan at the exit/opening of the shroud? Does the electric fan have any type of shroud with it from the factory?
If the timing reset does not correct your predicament, look at the electric fan/shroud combo. It could be the shroud is blocking the cooling airflow at slow speeds. I don't recall seeing where you mentioned if this problem came anywhere near when the electric fan install occured.
I did see a post about coolant mixture mentioned. Hopefully, you are not running anymore than a 60% antifreeze mix to water. This can cause many problems including raising the freezing point and lowering the boiling point of the mix. This information used to be marked on the antifreeze bottles years ago. Most don't remember that water alone is a better conductor of heat than the mix. All the additives like corrosion inhibitors and water pump lube are part of the antifreeze solution and are vital to todays engines.
I have seen an engine that someone ran 100% antifreeze in and the gelatinlike mixture that resulted was horrible. The owner thought that if a little was good, a lot was better.
BlazerLT
09-24-2004, 03:08 PM
As he said before, he had this exact same setup and it ran fine.
Advanced timing does lean the combustion fuel mixture and does lead to higher combustion temperatures which leads to higher coolant temperatures.
That is why people that advance their timing use cooler burning higher octane gas to lower the combustion temps down to stop pinging an detonation.
Advanced timing does lean the combustion fuel mixture and does lead to higher combustion temperatures which leads to higher coolant temperatures.
That is why people that advance their timing use cooler burning higher octane gas to lower the combustion temps down to stop pinging an detonation.
89k5
09-27-2004, 01:36 PM
Well, it's fixed! I took it up into the hills this weekend, and the engine did not overheat. I am guessing the hold down for the distributor somehow loosened and it moved. I can't see how else it could end up so far out. I plan on checking it again later this week and see if it moved, but it's good and tight now. Thanks again for all the input, and I hope this may help someone else out.
BlazerLT
09-27-2004, 02:41 PM
Thats for getting back to us about this.
Food for thought for the next guy.
Food for thought for the next guy.
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