Repair your own STARTER

Ok, I said sometime back that I'd get a pictorial showing how to repair the ' click ' problem our starters are notorious for. Well here we go...




If you have a 5 sided cover such as this one on your starter, the click problem is very cheaply repaired.

http://mywebpages.comcast.net/DirtWeed/starter/5sided-cover.jpg

Remove the 3 small bolts or screws that hold this cover on. A plunger spring and gasket will all come off with the cover. Ignore the fact that I took this picture with the motor part off. DO NO remove and screws or bolts from the motor itself, but do remove the nut holding the motor's wire to the stud. You should see something similar to this..

http://mywebpages.comcast.net/DirtWeed/starter/2.jpg


Remove the larger nuts that hold the studs in, be careful not to break the wires that this terminal is attached to...

http://mywebpages.comcast.net/DirtWeed/starter/stripped.jpg


You can clean it a little bit, since I strip these to rebuild I clean with a glass bead blaster, comes out like this..

http://mywebpages.comcast.net/DirtWeed/starter/cleaned.jpg


First part to put back in is the insulator on the starter side...

http://mywebpages.comcast.net/DirtWeed/starter/insulator.jpg


Then slide the contact in behind the terminal...(your contact may look different, but same principal)

http://mywebpages.comcast.net/DirtWeed/starter/contact.jpg

Then slide the stud in ...

http://mywebpages.comcast.net/DirtWeed/starter/stud.jpg

http://mywebpages.comcast.net/DirtWeed/starter/outter.jpg

Slip the o-ring on..

http://mywebpages.comcast.net/DirtWeed/starter/o-ring.jpg

Then the metal washer..

http://mywebpages.comcast.net/DirtWeed/starter/metal-washer.jpg

And the large nut. The battery stud comes out as a unit, normally pressed together...


http://mywebpages.comcast.net/DirtWeed/starter/battery-stud.jpg


As I said, contacts may differ a little in appearance, I replace with upgrades whenever possible...


http://mywebpages.comcast.net/DirtWeed/starter/new_contact_old_contact.jpg

Now with both contacts replaced we need to clean the plunger, a wire brush will do...


http://mywebpages.comcast.net/DirtWeed/starter/new_contacts_installed.jpg

http://mywebpages.comcast.net/DirtWeed/starter/cleaned_plunger.jpg

Put it back together, back on car, and look this thread up again 80,000 miles from now....

http://mywebpages.comcast.net/DirtWeed/starter/reassembled.jpg

Email me for contacts or leave a pm here, I also have a Paypal link (https://www.paypal.com/xclick/business=lairelec%40netzero.net&undefined_quantity=1&item_name=Starter+contacts&amount=10.00&cn=Make+model+year++engine+trans&currency_code=USD) setup, make sure you leave year make model and size engine. $10 shipped in USA, slightly higher across a border.