how do i remove crank pulley to replace timing belt 2.0
VividVisions
06-08-2012, 09:15 PM
Why am I breaking tools?? What am I doing wrong, am I suppose to get the bolts red hot n remove em?? I haven't had good luck with allen heads not rounding out, am I suppose to remove the big bolt?? Any help would be appreciated
FishFind
06-08-2012, 10:02 PM
I know nothing about this car but most of the time you need a puller to remove. Call a auto parts store and see if they have one you can rent.
Yes the big bolt in the middle needs to come off. It is best to use a impact gun to remove it. There is a tool that will hold the pully in place when you take the nut off. FYI take off the ignition coil before you start the car on accident.
Also a Haynes repair manual may be worth the $30 in your case. It will give you many details including torque and all the things that you will need to know.
Yes the big bolt in the middle needs to come off. It is best to use a impact gun to remove it. There is a tool that will hold the pully in place when you take the nut off. FYI take off the ignition coil before you start the car on accident.
Also a Haynes repair manual may be worth the $30 in your case. It will give you many details including torque and all the things that you will need to know.
VividVisions
06-09-2012, 04:34 AM
Well.... it seems like I don't have to remove the big bolt, common sense tells me that the 4 allen head bolts connect tell serpentine belt pulley to the timing belt gear, which the gear is held on by the big bolt. And I wanna stay away from putting any heat to it because there has to be a seal right there n heat n seals don't mix.
culliphj
06-14-2012, 06:28 PM
Well.... it seems like I don't have to remove the big bolt, common sense tells me that the 4 allen head bolts connect tell serpentine belt pulley to the timing belt gear, which the gear is held on by the big bolt. And I wanna stay away from putting any heat to it because there has to be a seal right there n heat n seals don't mix.
i guess you have already got bolts out
if not,,grind the heads off
you can use a pair of pleirs to remove the remaing studs
i guess you have already got bolts out
if not,,grind the heads off
you can use a pair of pleirs to remove the remaing studs
VividVisions
06-25-2012, 08:02 AM
I ended up using 2 10mm studs (lower engine studs from type 1 beetle) and a flat piece of stock with a M4 bolt to hold the crank pulley, and I ended up hammering a T40 hex bit in the SHCS (Socket Head Cap Screw) n got 2 of them out, got one out with a T45 n then last one T50. Also made the tensioner tool out of the same pics of flat stock, if I ever get time I will post pictures n measurements of the tool.
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