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96 k1500 4x4 question


deh1
09-03-2010, 02:45 PM
My 96 k1500 has push button 4 wheel. when you push either 4 hi or 4 low it shifts into 4 wheel but then shifts back out only a second later. you can hear the relays clicking in and out under the dash, you can hear the transfer case engage aswell. I havent been able to check for voltge at the front actuator because it shifts in and back out to quick for me to check by myself, although I only changed it a year ago.
Any ideas would be much appreciated.

MT-2500
09-03-2010, 04:13 PM
My 96 k1500 has push button 4 wheel. when you push either 4 hi or 4 low it shifts into 4 wheel but then shifts back out only a second later. you can hear the relays clicking in and out under the dash, you can hear the transfer case engage aswell. I havent been able to check for voltge at the front actuator because it shifts in and back out to quick for me to check by myself, although I only changed it a year ago.
Any ideas would be much appreciated.
What transfer case?
Auto matic 4W or 3 button reg shift transfer case?
If old 233/243 - 3 button you can ground pin 13 on diagnostic connector and read codes on shift button lights.
Post back codes.

deh1
09-03-2010, 07:33 PM
Thanks for the reply.
It is the 3 button 243 transfer case. I tried grounding out pin 13, as soon as it is grounded the light on the 2 hi button goes out and does not flash any codes. Just to be sure pin 13 is 3rd from the right on the bottom, correct?

MT-2500
09-04-2010, 09:08 AM
http://www.troublecodes.net/OBD2/

MT-2500
09-04-2010, 09:19 AM
With pin 13 grounded key off turn key on and it should flash codes of 1-4.

If no codes next step would be to get a repair flow chart on it and go threw the repair flow chart.

Good luck

deh1
09-08-2010, 09:21 PM
Okay so I have checked for codes a few times now and dont get any. After checking for damaged or loose wires I could not find anything out of the ordinary. after repeatedly pressing 4 hi it suddenly locked in and i can switch from 4 hi to 4 lo BUT NOW IT WONT GO BACK INTO 2 HI. when you press 2 hi the light blinks twice , you can hear the shift motor moving but it goes back to 4 hi. Maybe this narrows it down to a weak shift motor?

tblake
09-08-2010, 09:30 PM
I had mine stick in 4x4 low one time leaving the lake. I didn't know what to do and didn't want to drive it very far with it in Low.

I backed up while pushing 4x2 and it popped out of 4x4 low. I am not sure why it did it, but it has been fine ever since. Locks in and out normally now.

deh1
09-26-2010, 02:54 PM
Well after further troubleshooting I found that the encoder motor did not have enough torque to fully shift the transfer case. I changed the motor only to find the new one did not either. When I had the encoder off i could shift the transfer case with a wrench but it took alot of force to do it so im thinking that their is something wrong inside the transfer case and that I need a rebuild. Crap!

777stickman
09-26-2010, 08:11 PM
Well after further troubleshooting I found that the encoder motor did not have enough torque to fully shift the transfer case. I changed the motor only to find the new one did not either. When I had the encoder off i could shift the transfer case with a wrench but it took alot of force to do it so im thinking that their is something wrong inside the transfer case and that I need a rebuild. Crap!

You may want to drain the t-case and refill with GM Auto-Trak ll P/N 12378508 fluid and see what happens. It's not cheap stuff but it could save you a rebuild if it works. When you drain it try to use a coffee or paint filter to catch any thing unusual that comes out.

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