I know this thread may be old, but I have a leaking rack on my '96 that has to be dealt with. It has about 98K miles on it.
I can get the rack myself for $290, (then $75 back on the core) but Toyota wants $335 for the part and $650 for the total job. I looked underneath and it is a tight fit, but it sounds like you have experience. I noticed your comment about the o2 sensor. Could you offer any other pointers or step-by-step for a fellow DIY? Thanks!
marksjoy58@hotmail.com
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The racks on Avalons and Camrys are the same and known to fail according to the company I bought a rebuilt rack from..
My car had 96k and and the rack started leaking.
At 85k the PS pump develped a leak and I put in a seal kit for $35 which lasted to 104k. Now the pump is leaking again and I'm going to buy one from Toyota.
Replacing the rack is not easy. You have to unbolt the sway bar to get to the bolts from behind because they use nut locks on the front. And they corrode up.
Then once you get the bolts out and the lines disconnected the fun begins to pull it out without hanging it on the O2 sensor. Toyota adds to the insanity by using 2 high pressure lines which cost $250 if you want to replace them both.
I think Toyota realized the reputation for dependability had cost them money in parts and service so they started building in failures.
Still beats giving the local dealer $800-900 though.
My 89 Maxima has 220k miles and the PS pump just went out. It's front wheel drive, same size tires as the Avalon yet steers effortlessly adn rides a lot better.[/quote]