drcoffee

Question: While swapping old shocks for new I broke off the upper stud from the frame rail. Not the stud for the upper shock eyelet but the support plate. So right now the support plate is held in place by the upper shock stud and the bolt which is rearward from the broken stud. The support plate does not look like it has moved or twisted since I put it back together. That said, I looked inside the van for the backside of the stud in hopes that I can drive it out and install a new one. no such luck. The seatbelt bolt which is 2" away is the only fastener visible. The stud must be welded in place. Can this be fixed or does it matter? From the looks of it, it does not bear any load from the shock absorber.

rhandwor

Can you center punch the stud and drill it out then use a nut and bolt?

drcoffee

I don't know how stiff or supportive the sheet metal is. I'll have to take another look at it.

drcoffee

So after a few days with the broken stud it was clear the plate was flexing. I went ahead with your suggestion and drilled it out. I used a stainless steel 1/4" bolt and sealed it with silicone to stop any water and rust into the inner body panel. That should finish the job.
Thanks for your insight.

Cheers