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Re: preserving old rotors
You could turn a set and have them ready to swap out when you change the brakes. WD-40 isn't a bad choice, but it's also low-viscosity so it can be messy if sprayed too thick. There are anti-corrosion sprays available for marine applications that are alot more effective for long-term storage. These dry to an impermeable barrier that are only removeable with solvent.
I'd do this:
1) Turn the rotors (presuming they are still turnable)
2) Spray down with anti-corrosive spray (WD-40 or other)
3) Bag them in freezer storage bags (I believe 2-gallon bags are available)
4) Toss a dessicant pack in the bag (optional)
5) When ready to use, pull them out and wipe off pad wear areas with solvent (like brake cleaner) to remove the coating.
You could also paint them with some inexepensive rust-preventative paint. I've done this to rear drums and rear rotors on two vehicles and so far I've seen no rust (except where the pads run). The brand is ColorPlace and it is guaranteed for 2 years without any primer (I primed them anyways because mine are on the vehicle...just in case).
1) Turn the rotors.
2) Brush/buff off heavy rust...down to bright metal if possible but not necessary for this purpose.
3) Blow off dust with air & wipe down with brake cleaner.
4) Spray them with paint...1-2 coats, inside & out, should be good...including the pad wear areas.
5) Let dry & store in the original boxes (or in bags, but let them air dry very good so that any residual solvent fumes won't soften the bags) again, dessicant bag optional.
6) When ready to use, pull them out and take a razor blade and remove the paint from the pad wear areas.
Hope this helps!
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Current Garage:
NEW 2003 Pontiac Vibe 1.8L AWD
2003 GMC Envoy XL (aka "fat-a$$") - K&N air filter, otherwise stock.
1995 Chevrolet C2500 2wd, 5.7L - K&N air filter, otherwise stock...my weekend hauler.
1992 Toyota Camry LE 2.2L - K&N air filter.
Vehicle History:
2004 4.7L Dakota Quad Cab 4x4
1996 GMC Jimmy 4wd
1992 Chevrolet S10 Ext. Cab 4.3L
1995 Honda ST1100...my first (and only) new vehicle.
1980 Yamaha XS400
1980 Mercury Bobcat...my first car.
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