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Originally Posted by jwalker1970
I have fixed several 99 and up Grand Ams, but also 01 Intrigue, 03 Monte, and 00 Alero.
BEFORE REPLACING FAN RESISTOR..... Remove heater blower motor and look for signs of moisture coming out of the heater motor or heater case. The easiest test to know for sure is to turn on a hose and prop it under the wiper, running water upward on the passenger side windshield. With the fan motor absent from the case, you can look up inside and see water dripping or running down.
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This was only the 99-01 N-body's, most would comment about a mildew odor, windshield fogging, or wet carpet on the passenger side. And in ambient temperatures below 32° F, the blower may not operate due to ice.
The foam water dam under the black beauty panel may be mis-positioned, missing, or not adhered properly.
Remove and discard the original foam part. Clean the metal surface with an alcohol based cleaner. Install the new part, properly center-ing the part over the HVAC air intake opening.
- On vehicles built without a foam dam and old style beauty panel, Install 18 mm foam this fix.
- On vehicles with no foam, or with 18 mm foam and new style beauty panel, Install 25 mm foam.
Thiers actually at leaast 4 TSB's just on this case.
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Originally Posted by jwalker1970
Generally, your fan and resistor won't fail until it freezes.... locks up the motor and fries the resistor & hi speed fan fuse.
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This is not realy true either.
As the "
Original resistors" were defective and burnt up.
If the motor frooze then it should pop the fuse and not the resistor. But when the resistors blown the fuses can blow at any time depending on where the break is on the cicuit & th eamount of miosture in there.
The new resistors are coated with plastic(as seen in pic above) which makes them pretty much water resistant (proof).
And I wound not waste my time gluing anything under the hood with RTV, it'll just fall off.
You need the contact cement and the proper foam piece.
Call any dealer and thier shop should be able to tell you what the part # is or what type of foam to use.
As I cant seem to find it myself right now.