Hi, first of all I just wanted to say I'm a noob, but I do have some experience with car repair and 2nd-Gen Cavvies... I've got a problem that's gotten me totally stumped!
I have a 1994 Cavvie VL 5-sp. that I've owned for two and a half years. I bought it with 77,000 miles on the 2.2L engine and I currently have 119,000. This issue I have has been plaguing me since I bought it...
While maintaining a steady speed, I frequently get a rapid bucking that seems like a misfire. Acceleration and deceleration are normal, except for a severe bucking during acceleration when cold. To date I have replaced three throttle position sensors, a head gasket, spark plugs five times, new wires, coil packs, higher-flow muffler, fuel and air filters, etc. My EGR valve moves smoothly, I've cleaned the IAC valve, use injector cleaner frequently, and I've changed brands/grades of gas but all of these do not help. Well, every tune up I've done has reduced the bucking when hot, but it never disappears and eventually comes back to "normal."
Another perhaps unrelated symptom is that I have to "prime" the fuel rail by turning the key on and off multiple times when the car gets below 1/4 tank, even if it has just been running.
I'm at my wits end with this, can't really afford to have a dealer diagnose the problem, and don't want to keep throwing parts at it until I find a magic cure. Has anyone else had this problem, and does anyone have any ideas on how to fix it? I love my Cavvie, it's a great little car and has never broken down on me, and I will drive it until it's dead... I just want to make it run decent again! Thanks!