Has anyone heard of coolant melting the overflow bottle? The car doesn't overheat according to the gage but it seems to be too hot for the bottle. Are the bottles defective?
Why do you think the coolant is melting the coolant overflow tank. Is it actually deformed, or just leaking? There is no way the coolant should be so hot that it melts the bottle without the engine severely overheating.
I cannot get a good view of the problem spot from the included photo, but it doesn't appear to be deformed. Maybe the mold for your particular bottle had a spot where the plastic injection didn't flow completely? Other than the hole, does the bottle look different than it did a few weeks ago?