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From a service standpoint, however, this system has its weaknesses. There are two problems that have ended up being pattern failures. First, the system runs at higher fuel pressure than what we are accustomed to seeing, 56-64 psi. The poppet injectors will not open reliably with much less than 54 psi. I believe it was the Vortec cold hard start problem that was the inspiration for the concept of checking fuel pump rpm by means of the low current probe and the lab scope. The problem occurs during cold mornings when battery voltage is not what it might be. During cranking, voltage to the fuel pump drops. The rpm and consequently the pressure of the pump goes below the level necessary to open the poppet valves. Some of these hard starters took months to diagnose because a tow truck driver would hook up his jumper, and voltage would rise high enough to gain the extra two or three pounds of fuel pressure. Or, the vehicle would be towed in during the cold morning, but by the time the shop got around to checking the vehicle, the ambient temperature had warmed enough to kick up battery voltage, and the thing would start. Techs who were in the habit of not looking stuff up would see over 50 psi on their gauges, and, of course, that had to be enough! Sharp guys like Jeff Bach (current probe guru) and Jim Linder (the injector guru) learned how to scope the fuel pump waveform with the lab scope and calculate pump condition and rpm, almost to the point of being able to predict what day of the year the vehicle would fail to start!
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