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Originally Posted by johnny2quick
cool. that tells me what i need to know about the coolant lines. what about the fins. do you guys think they should be molded onto the bottom or should i have the bottom of the pan contoured?
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If you just add fins, you are increasing the surface area of the pan to the air. If you contour the pan, you are increasing both the surface area to the air, but also to the oil. But, fins create greater surface area than contours do.
Thicker material transfers heat better than thinner. I know it sounds backwards, but it has to do with a physical characteristic in chemistry known as specific heat capacity. Most metals have a greater SHC compared to their masses so they transfer heat better when thicker. The opposite is true of things we would consider insulators like plastic and glass.
My point in saying that is this. If you use thin enough aluminum to contour it, you're negating that SHC property. You could therfore maybe incorporate the two; use a thick base and increase the oil's surface area by machining contours in to the inside. Then you could TIG weld fins on the outside. Or for that matter, use a medium thickness plate and weld fins both inside and out.
Another thought that may trip your trigger. You could use the tube idea, but weld or braze them on the outside of the pan instead of running them through the oil. The aluminum in the tubes would act like fins wicking away heat, but the tubular construction would dramatically increase surface area to the air.