Automotive Forums .com - the leading automotive community online! Visit IgorSushko.com and see what it's like racing in Japan
-
Google  
Web AF
Become a subscriber. Browse a faster, ad-free AF. Instantly.

Automotive Forums > Volkswagen > Passat > '93 - '96 - hex bolt size
User Name
Password
Register FAQ Member Map Calendar Surveys/Quiz Arcade Mark Forums Read

Reply Show Printable Version Show Printable Version | Email this Page Email this Page | Subscription Subscribe to this Thread
 
Thread Tools
Old 01-11-2005, 04:02 PM   #1
catfishunter
AF Newbie
 
Join Date: Aug 2004
Posts: 19
hex bolt size

Hey guy's and thank's for all the help and great info!!! I was wondering if anyone would happen to know the size of the hex bolts on the housing to change the thermostat. I'm still kinda of intimidated on doing this job. 95 2.8 v6 passat.
catfishunter is offline   Reply With Quote
Old 01-11-2005, 05:22 PM   #2
boschmann
AF Fanatic
 
Join Date: Dec 2003
Posts: 3,023
Re: hex bolt size

It's 5 or 6mm.
boschmann is offline   Reply With Quote
Old 01-11-2005, 06:36 PM   #3
catfishunter
AF Newbie
 
Join Date: Aug 2004
Posts: 19
Thanks...would anyone happen to have or know somewhere I can look online for a diagram showing the location of the thermosat? I've got a Mitchell manual compilation set CD program but it's almost completely useless to me right now as it doesn't have many pictures/diagrams.
I'm trying to take off housing that was connected to the motor where the upper hose is located. I'm having trouble separating the housing from the motor. I think I may have stripped out one of the cap screws that attach the housing to the motor. I'm hoping I'll be able to simply undo the parts of the housing that the thermostat sets in. How many cap screws are on the underside of the housing (the ones that are upside down) holding the theromstat in (that would make it split apart)? I've found two, one of which it darn near impossible to get to.

Thanks!
catfishunter is offline   Reply With Quote
Old 01-12-2005, 09:07 PM   #4
boschmann
AF Fanatic
 
Join Date: Dec 2003
Posts: 3,023
Re: hex bolt size

It's easiest to remove the whole housing (3 pieces) from the head together. I believe there are only three bolts holding it on. It has an o-ring that seals it to the plastic pipe piece, be caeful as it's easy to break the pipe. Each of the other two sub-flanges have two bolts holding them on. My advice is to get all three pieces & all new o-rings, VW is fairly reasonable price-wise.
boschmann is offline   Reply With Quote
Old 01-13-2005, 05:59 PM   #5
catfishunter
AF Newbie
 
Join Date: Aug 2004
Posts: 19
thermostat change

Well guy's i think i might be screwed;Couldn't get to all the bolts out one was stripped.Had the car towed to the dealer this morning.Just got off the phone with them;They got the bolts out and got everything back together;They tried to start it;It wouldn't and there's like a puffing sound when you crank it over.Dealer said there might be a compression problem.So i'm thinking i cheesed a head gasket.He said they will call in the morning when they know for sure. Mike
catfishunter is offline   Reply With Quote
Old 01-24-2005, 01:17 PM   #6
catfishunter
AF Newbie
 
Join Date: Aug 2004
Posts: 19
Got the car back a week later;Replaced thermostat housing a valve cover gasket-wires-serp belt-tow$797.50.
catfishunter is offline   Reply With Quote
Old 01-26-2005, 11:33 PM   #7
veedubmechanic
VDUBMAN
AF Moderator
 
veedubmechanic's Avatar
 
Join Date: Dec 2004
Posts: 2,227
Sounds about right.!
veedubmechanic is offline   Reply With Quote
Old 01-28-2005, 10:17 AM   #8
catfishunter
AF Newbie
 
Join Date: Aug 2004
Posts: 19
Re: hex bolt size

Yea;atleast hopefully i wont have to deal with the car mechanically for awhile.Yesterday after leaving a grocery store i noticed someone stole the vw symbol off the hatch on my wagon.
catfishunter is offline   Reply With Quote
 
AF Assistant
 

These Ads Open in New Window
 
Reply

Automotive Forums > Volkswagen > Passat > '93 - '96 - hex bolt size
User Name
Password



Thread Tools

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off

All times are GMT -5. The time now is 07:20 PM.

Google  
Web AF
Community Participation Guidelines | How to use your User Control Panel

Powered by: vBulletin | Copyright Jelsoft Enterprises Ltd.
© 2000-2008 AutomotiveForums.com | Privacy Statement