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Re: 95 passat GLX V6-AC lines cold but not in car??
There are three cables controlling the flaps that you need to check, particularly the one from the heat dial to the underside of the airbox. Also there are vacuum operated flaps, you might want to check your vacuum lines under the hood and where they go into the passenger compartment at the heater core. Finally, it is fairly common for the foam baffling on the flaps to disintegrate, causing poor or incorrect air flow. There should be no arcing. Check the plug & wire for excessive resistance.
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