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I've never heard of this happening, at least not like that*. Has the car ever been in an accident, or been bottomed-out really hard? I'm wondering if one of the studs on the manifold broke, and maybe the pipe is no longer sealing to the manifold now. Stranger things have happened.
*I've heard of cracked manifolds, but not this way and this severe. That doesn't necessarily mean it /didn't crack that bad...
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