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Originally Posted by heavydc2
I do get the squeeky clutch, and have had that fixed a number of times. ...
I do have the dash rattle too, it sounds like something went down in the defrost grate, its so darn annoying.
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As mentioned in previous posts, its a design flaw dating back to about the '96 model year (defrost duct too close to dash). Theres a TSB, and as common as it is (Taco's arent the only vehicle affected), dealerships like to play dumb, or play the "we cant hear anything, so we cant fix it" card.
The squeaky clutch is a similar issue, a design flaw, also around since the same year. After taking mine in about 7 times, they fixed it correctly, citing a "missing part". Go to the link below for the explination on fixing it. I am begining to question Toyota's quality and customer service. If a part is known to fail often (as this cheapo turn-over bushing does), a TSB and possibly a recall is in order. This bushing can wear to the point where it is worn through, and falls off the pedal assembly (thats what mine did, in under 1 year, and its starting to squeak again only a couple months after it was replaced). Once this part is gone, the spring in the clutch pedal is rubbing metal on metal, which can eventually cause a more serious problem. The other clutch issue, the "click" when pushing the pedal in, is another plastic/rubber part that either wears out fast, or was never installed at the factory (mine was making the click noise almost from day1). It happens when the pivot joint of the pedal arm and the push rod
shifts under pressure. The connector "clicks" against the side of the pedal arm. A bushing is supposed to prevent that motion.
http://www.lieblweb.com/tacoma/Mecha...tchBushing.htm