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Old 09-21-2006, 09:03 AM   #16
luarg2
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Re: Whacky fuel guage

Thanks... Does anyone if I can get the part cheaper somewhere else?
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Old 09-23-2006, 07:55 PM   #17
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Re: Whacky fuel guage

Yes,

You can get the part less expensive. Send a PM to bnaylor. He'll help you.
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Old 09-28-2006, 10:22 AM   #18
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Re: Whacky fuel guage

Thanks BNAYLOR, I appreciate your help.
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Old 10-11-2006, 08:20 PM   #19
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Re: Whacky fuel guage

Thanks to BNaylor for all the helpful information.

I also came across the following that may be useful to anyone attempting to do this.

Document ID# 489730
2000 Chevrolet Impala


--------------------------------------------------------------------------------

Fuel Sender Assembly Replacement
Removal Procedure
Caution: Fuel Vapors can collect while servicing fuel system parts in enclosed areas such as a trunk. To reduce the risk of fire and increased exposure to vapors:

• Use forced air ventilation such as a fan set outside of the trunk.

• Plug or cap any fuel system openings in order to reduce fuel vapor formation.

• Clean up any spilled fuel immediately.

• Avoid sparks and any source of ignition.

• Use signs to alert others in the work area that fuel system work is in process.


Notice: Clean all of the following areas before performing any disconnections in order to avoid possible contamination in the system:

• The fuel pipe connections

• The hose connections

• The areas surrounding the connections


Important: For fuel sender assemblies accessible through the rear compartment, completely remove the rear compartment carpet before removing the fuel sender access panel.


Important: Always replace the fuel sender O-rings when installing the fuel sender assembly.


Important: The modular fuel sender assembly will spring-up when the snap ring is removed.


Important: Always maintain cleanliness when servicing the fuel system components.






Relieve the fuel system fuel pressure. Refer to Fuel Pressure Relief Procedure .
Remove the rear compartment trim panel. Refer to Compartment Trim Panel Replacement - Rear in Body Rear End.
Remove the seven nuts retaining the fuel sender access panel.
Remove the fuel sender access panel.
Disconnect the fuel tank pressure (FTP) sensor electrical connector.
Disconnect the fuel sender electrical connector.
Clean the fuel pipes and the fuel sender assembly to prevent fuel contamination during removal.
Disconnect the quick-connect fittings at the fuel sender assembly. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .



Remove the snap ring retaining the fuel sender.
Remove the modular fuel sender assembly.
Inspect and clean the O-ring sealing surfaces on the fuel sender assembly .
Installation Procedure
Notice: Always re-attach the fuel lines and fuel filter with all original type fasteners and hardware.Do not repair sections of fuel pipes.

Important: Care should be taken not to fold or twist the fuel pump strainer when installing the fuel sender assembly, as this will restrict the fuel flow. Also, ensure that the fuel pump strainer does not block the full travel of the float arm.


Important: Ensure that the snap ring retaining the fuel sender assembly is fully seated within the tab slots on the fuel tank.






Position the new O-ring for the fuel sender assembly on the fuel tank.
Install the fuel sender assembly into the fuel tank.
Install the snap ring retaining the fuel sender assembly while holding the fuel sender in place.
Connect the quick-connect fittings at the fuel sender assembly. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
Connect the fuel sender electrical connector.
Connect the FTP sensor electrical connector.
Install the fuel filler cap.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
Inspect for leaks using the following procedure:
Turn ON the ignition, for 2 seconds.
Turn OFF the ignition, for 10 seconds.
Turn ON the ignition.
Inspect for leaks.




Install the fuel sender access panel.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

Install the nuts retaining the fuel sender access panel.

Tighten
Tighten the nuts to 10 N·m (88 lb in)

Install the rear compartment trim panel. Refer to Compartment Trim Panel Replacement - Rear in Body Rear End.
Install the spare tire, the jack, and the spare tire cover.

--------------------------------------------------------------------------------
Document ID# 489730
2000 Chevrolet Impala
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Old 10-11-2006, 10:36 PM   #20
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Re: Whacky fuel guage

Quote:
Originally Posted by pensfan66
Thanks to BNaylor for all the helpful information.

I also came across the following that may be useful to anyone attempting to do this.
You're welcome. Glad we could be of help. Here is a pic to go along with the tech procedure that was posted.


Fuel Pump Access Location (Trunk)



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Old 01-06-2007, 06:18 PM   #21
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Re: Whacky fuel guage

im having a problem removing one of the 3 quick connect lines/fuel lines. I cant get the connector in the center out. I've been trying for a few hours now. is there something im missing? my car is just disabled right now.
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Old 01-06-2007, 06:34 PM   #22
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Re: Whacky fuel guage

Quote:
Originally Posted by zoemayne
im having a problem removing one of the 3 quick connect lines/fuel lines. I cant get the connector in the center out. I've been trying for a few hours now. is there something im missing? my car is just disabled right now.
Not that I know of. Push in on the retainers on the quick disconnect and carefully pull hard. It should pop off just like the other two. I recall the center was the return line. Is that how it is marked?



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Old 01-06-2007, 06:42 PM   #23
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Re: Whacky fuel guage

the middle connector does not have retainers!!! Is it suppose to? i just took some pics i'll try to upload em.
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Old 01-06-2007, 06:51 PM   #24
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Re: Whacky fuel guage

i cant read the wording on the cable i only can read the word TYPE.
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Old 01-06-2007, 07:04 PM   #25
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Re: Whacky fuel guage

i dont know if this will help but here are photos

http://www1.snapfish.com/thumbnailsh...27/t_=84985327
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Old 01-06-2007, 07:16 PM   #26
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Re: Whacky fuel guage

Quote:
Originally Posted by zoemayne
the middle connector does not have retainers!!! Is it suppose to? i just took some pics i'll try to upload em.
Your pic has the same as mine. I recall it had some sort of retainer but it was different from the two outer which are fuel pressure and return lines similar to the fuel filter. The middle is for evaporative emissions. All I remember is I was able to get it off without breaking anything. Here are some pics I took of the job. As you can see I was able to remove the fuel pump pod assembly.








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Old 01-06-2007, 07:21 PM   #27
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Re: Whacky fuel guage

i notice in your pic you performed the job from the interior - i'll try to see if i can work from that area. im gonna keep trying.i tried with plyers i dont want to break it. i may have to leave it open overnite. i'll be back at 9.
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Old 01-06-2007, 07:24 PM   #28
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Re: Whacky fuel guage

Quote:
Originally Posted by zoemayne
i notice in your pic you performed the job from the interior - i'll try to see if i can work from that area. im gonna keep trying.i tried with plyers i dont want to break it. i may have to leave it open overnite. i'll be back at 9.
Absolutely be careful. You will get a better view and leverage from the interior. If that plastic part from the fuel pump assembly breaks you'll have to get a complete fuel pump assembly. Good luck and keep us posted.



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Old 01-06-2007, 08:00 PM   #29
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Re: Whacky fuel guage

I do have a complete fuel pump. i tried and it just wont budge. i cant get the passenger seats open. i was in the trunk for a few hours. i dont know if it is possible to fold the rear seats on my car.... 00 base
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Old 01-06-2007, 09:43 PM   #30
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Re: Whacky fuel guage

Excuse me for jumping in but I'm looking at "bnaylors" pics and trying to see how that center fitting might release... Have you tried pushing on it and spinning it, maybe 90 degrees(?), and then pulling it off??... I'm wondering if there are flats, or notches on the center fitting on the pod that the evap. line connector mates to...
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