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Old 07-14-2008, 07:35 PM   #27
jbag
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Join Date: Jan 2006
Location: ivoryton, Connecticut
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Re: Blend Door (with pictures and the common problem)

Quote:
Originally Posted by JoshBarber
2. Open glove compartment, and lift tab in upper left corner to allow the glovebox to swing down completely towards the passenger floorboard.
3. Gently remove the line that enters the "Vac Unit", and then the "Vac Unit" itself by wiggling it upwards off its mount. Once removed gently swing it towards the drivers side and out of your way.
4. You now have access to the Temp Actuator.
5. Carefully remove the electrical connector that feeds the Actuator.
6. Using a 1/4" drive wratchet, and 7/32" socket, remove the two (2) mounting screws. (HELPFUL HINT: For maximum ammount of clearance, Keep the wratchect handle facing the drivers side when putting it in place.)
7. There is no screw on the back mounting post, just a pin that holds it steady.
8. Once you've removed the screws you may need to gently pry the Actuator up off the blend door with a screwdriver.

Installation is reverse of the Removal. The Blend Door and Actuator are both keyed, so theres only one way to put it in. Guide the Actuator onto the Door, then re-secure the mounting screws.
Thanks!!! Did just that..have part in hand and looks identical to yours..with crack in gear.
O'reilly can't pull up the auto one's price......nor is it available "on-line".

Junkyards or another cheap avenue now.
This was SIMPLE compared to the Windstar I did once!

Thanks for the write up...saved me hours!!
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